Unauthorised modification to electrical plant equipment
A member has reported the discovery of unauthorised modifications to electrical equipment used by divers. During the onshore refurbishment of two dual diver CLP (camera, light and power) surface control units it was noted that these had been modified offshore to enable the diver’s hat light to be switched on and off remotely from the unit, presumably by the diving supervisor standing at the dive panel. The modifications involved adding wires to the back of the hat light on/off switch on the front panel of the CLP and wiring this through to a pair of unused pins on an output socket on the back of the unit.
The modifications to each of the two CLPs were carried out using a different colour and a different gauge of electrical wire and resulted in 220-240Vac being routed to the output sockets where there is normally only relatively low DC voltage (30-55Vdc). The modifications also changed the connection pins used, altering an internal company standard that has been in place for 20 years. Diver CLP surface control units are intended to be universally interchangeable; these modifications made them suitable only for the job they were used on. Also, the wiring drawings for the units became incorrect as a result of these unauthorised modifications.
The company involved recommended that offshore dive technicians and chief engineers be reminded that no modification to any item of plant is attempted without first asking for and receiving the express permission of the appropriate company authority onshore. The units were rewired back to the company standard and the onshore electronics technicians were warned to be aware of the modifications seen and include this as something to verify during all future checks.
The company also recommended investigation into whether or not there is a common requirement to switch on and off the divers’ hat lights remotely and also to investigate the possibility of retro-fitting of a low voltage remote to the diver CLP surface control units to permit this.
Safety Event
Published: 19 March 2008
Download: 
IMCA SF 04/08
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